This fuel nozzle measures liquid output directly as you pump, using an internal turbine and digital display. Housed in cast aluminum, it connects straight to your delivery hose so you can read batch amounts and overall totals right at the tank opening. Features and Benefits
- Integrated digital turbine meter - Tracks output within 1 percent accuracy so you can balance tank ledgers
- Clear LCD display with reset button - Toggles between gallons, liters, pints, and quarts to show exact volumes
- Standard 1-inch NPT threaded inlet - Screws right onto standard farm tanks, gravity lines, and electric pump hoses
- Replaceable internal battery power - Runs about two years on a single battery set without running extra cords Applications
- Logging diesel or kerosene volume pumped into fleet vehicles, mowers, and farm machinery
- Tracking fuel dispensed from mobile jobsite trailers into field equipment
- Metering light machine oils and non-corrosive workshop lubricants during equipment servicing
Safety & Materials
This fuel dispensing gun uses an aluminium body engineered for hard workshop use when handling diesel, fuel, and oil. Aluminium gives the casting structural strength without adding dead weight during long transfers, whilst resisting corrosion from petroleum-based fluids. Always earth your transfer setup to prevent static buildup around fuel vapours. Inspect the battery compartment seal regularly to stop oil creeping into the electronic digital display housing. Never use this unit with petrol, water, or corrosive chemicals unless the fluid compatibility explicitly permits it. Wipe the nozzle clean after every use to stop grit entering vehicle filler necks.
Core Parts Needed:
To understand how to make a fuel flow meter or service this assembly, you need standard shop hardware:
- Robust aluminium dispensing nozzle body with internal shut-off mechanism
- Electronic digital register assembly with replaceable internal battery
- In-line turbine sensor with a magnetic pickup sensor
- Fuel-rated delivery hose with threaded swivel inlet fitting
- Thread sealant resistant to diesel and hydrocarbon oils
- Viton or nitrile rubber internal sealing O-rings
- Stainless steel hardware and protective terminal caps
Hardware Connection & Schematic
Fluid enters through the threaded inlet and passes directly across an internal turbine sensor. As fluid pushes the turbine blades, an embedded magnet passes a pickup sensor, converting fluid velocity into discrete electrical pulses. The electronic digital meter reads these signals to calculate volume. Mechanics wondering how a fuel nozzle shuts off should note the mechanical venturi port near the spout tip. As fuel fills the tank and covers this small sensing hole, the change in air pressure collapses an internal diaphragm, mechanically tripping the main valve poppet to instantly cut the flow, independent of the digital display.
Calibration & Math
Understanding how fuel flow meter systems work requires basic pulse math. Each revolution of the turbine sensor generates a specific pulse count per litre, often referred to as the K-factor. To calculate dispensed volume, divide total incoming pulses by this calibration factor: Volume (Litres) = Pulses / K-factor. If a bench test reveals the meter reads 19.5 litres into a verified 20-litre proving tank, adjust the calibration value in your electronics. Calculate the error percentage, then alter the internal factor: New K-factor = Old K-factor x (Metered Volume / Actual Volume). Repeat this until dispensed volume matches your vessel.
Arduino Code Example
Building a custom test rig flow sensor readout requires reading digital pulses via an interrupt pin. Connect the pickup sensor signal wire to digital pin 2 with a 10k pull-up resistor to the 5V rail. Ground the sensor to the microcontroller ground:
volatile unsigned long pulseCount = 0;
const float kFactor = 450.0;
void setup() {
Serial.begin(9600);
pinMode(2, INPUTPULLUP);
attachInterrupt(digitalPinToInterrupt(2), addPulse, FALLING);
}
void loop() {
static unsigned long lastCheck = 0;
if (millis() - lastCheck >= 1000) {
lastCheck = millis();
float totalLitres = pulseCount / kFactor;
Serial.println(totalLitres);
}
}
void addPulse() {
pulseCount++;
}
Material: Aluminum. Power Source: Battery Powered. Display Type: Electronic Digitalm. Fluid Compatibility: Diesel, Fuel, Oil. Product Type: Diesel Flowm Nozzle. Inlet Thread Size: 1 inch BSPT/NPT. Spout Outer Diameter: 24 mm. Body Material: Cast Aluminum. Battery Life: Approx. 9,000 Hours (Standby). Power Supply: 2 x 1.5V AAA Alkaline Batteries. Flow Rate Range: 20 - 75 L/min. Operating Temperature Range: -10°C to +60°C. Totalizer Range: 0.00 - 99999.9. Compatible Media: Diesel, Gasoline, Kerosene. Display Type: 5-Digit LCD. Maximum Working Pressure: 0.25 MPa (2.5 bar / 36 psi). Measurement Accuracy: ±0.5%. Measurement Units: Liters, Gallons, Pints, Quarts. Product Type: Diesel Flow Meter Dispensing Nozzle. Q: What is the measurement accuracy of this diesel flow meter nozzle? A: The digital screen measures flow within an accuracy range of plus or minus 1 percent. It supports four readout units: liters, gallons, pints, and quarts.. Q: What metal is used to build the nozzle body? A: The main casting uses solid aluminum alloy to handle shop floor drops and direct sun exposure. The internal turbine uses polypropylene components that resist fuel erosion.. Q: What size fuel hoses can I connect to this dispensing gun? A: The inlet has standard 1-inch female BSP threads, which screw directly onto common fuel delivery hoses. An optional 3/4-inch reducer fitting also works if you have smaller lines.. Q: How long is the warranty and what does it cover? A: The nozzle has a 12-month warranty covering the cast housing, shutoff trigger, and electronic display board. The pre-installed button cell battery is considered a consumable item.. Q: How does this meter save me money during refueling? A: It combines a manual dispensing trigger and a digital counter into one tool, so you don't buy two separate parts. You track every drop transferred, which prevents tank overfilling and fuel theft..