This Hall effect sensor module measures high DC currents. It also offers adjustable over-current protection. It uses a WCS-series Hall effect sensor. This sensor gives a voltage output that matches the current. It also has a digital alert when current goes past a set limit. Features and Benefits
- Integrated over-current detection - An onboard comparator triggers a digital output. This happens when current goes over an adjustable limit. It protects your circuit.
- Three current range models - Pick the WCS1800 for up to 35A. Choose the WCS1700 for up to 70A. Or get the WCS1600 for up to 100A.
- Dual analog and digital outputs - Use the analog output for exact current measurements. Use the digital output for quick protection switching.
- Hall effect sensing principle - This provides galvanic isolation. It safely separates your high-current power path from your sensitive microcontroller. Applications
- Monitor current in a solar panel or battery charging system.
- Add short-circuit and over-current protection to a DIY bench power supply.
- Measure the current draw of large DC motors in robotics projects.
🛠️ Tools Required
To effectively test your Hall Effect Sensor, you will need a few essential tools. A reliable multimeter capable of measuring voltage and continuity is paramount. For power, a stable 3-5V DC power supply is necessary, aligning with the sensor's supply voltage. Alligator clips or jumper wires are highly recommended for secure connections, particularly when setting up the test circuit on a breadboard or similar prototyping environment. A breadboard itself can be very useful for temporary circuit assembly.
📌 Pinout Identification
Accurate pinout identification is critical before connecting your Hall Effect Sensor. While specific pin labels can vary, Hall Effect sensors typically feature three main pins: VCC (for the 3-5V DC supply voltage), GND (ground), and an Output pin. The Output pin will carry the signal indicating current detection. Always refer to any markings on the module itself or accompanying documentation for precise pin assignments. Incorrect wiring can damage the sensor or provide inaccurate readings.
🧪 Method 1: Testing On-Bench (Removed from Circuit)
Testing your Hall Effect sensor on a workbench, disconnected from its operational circuit, allows for isolated diagnostics. This method helps confirm the sensor's basic functionality without interference from other system components. For the WCS1800, which has a 35A current range, you will need a controlled current source for a comprehensive test. For simpler checks, a magnet can be used to observe changes in the output if it is a basic magnetic field sensor, though this module detects current.
Setup
To set up for testing, connect the sensor’s VCC pin to the positive terminal of your 3-5V DC power supply. Connect the GND pin to the negative terminal. For the WCS1800 Current Detector Module, you will then need to pass a known current through the module's current path. Connect your multimeter in voltage mode across the Output pin and GND to monitor the sensor's response. Ensure all connections are secure to prevent intermittent readings.
Testing Digital Sensors (Switch / Latch Type)
For digital Hall Effect sensors, often functioning as switch or latch types, testing involves observing a clear change in the output voltage. With the sensor powered by 3-5V DC, apply a current through the module. For the WCS1800, which is an adjustable short over-current detector, the output will likely switch states (e.g., from high to low or vice versa) when the current exceeds the set threshold. Use your multimeter to back-probe the output pin and verify this state change.
Dissipation Power: WCS1600, WCS1700, WCS1800. Supply Voltage: 3-5V DC. Current Range: 100A (WCS1600), 70A (WCS1700), 35A (WCS1800). Function: Adjustable Short Over-Current Detector Protection Module. Sensor Type: Hall Effect Current Sensor. Bandwidth: DC to 20kHz (typical). Dissipation Power: WCS1600, WCS1700, WCS1800 (specific power consumption varies by model and load). Isolation Voltage: 2.5kV (RMS). Quiescent Output Voltage: Vcc/2 (at zero current). Supply Voltage: 3V to 5V DC. Current Range: WCS1600: 35A DC, WCS1700: 70A DC, WCS1800: 100A DC. Output Type: Analog Voltage Output. Operating Temperature: -20°C to +85°C. Adjustability: Adjustable (threshold for over-current detection). Detection Type: Short Over-Current Detector. Mounting Type: Through-hole (for current path). Product Name: WCS1600 WCS1700 WCS1800 Hall Current Sensor Module. Protection Feature: Over-Current Protection Module. Sensitivity: Varies by model (e.g., 20mV/A for WCS1800). Sensor Type: Hall Effect Current Sensor. Q: What are the maximum DC currents for the WCS1700 and WCS1800 models? A: The WCS1800 module is designed for a maximum current of 35A. The WCS1700 is the next step up, handling a maximum of 70A.. Q: What are the dimensions of the board and how do I mount it? A: The PCB measures 37mm x 31mm. It has four 3mm mounting holes, one in each corner, so you can easily secure it to a panel or enclosure with standard M3 screws.. Q: Will this module work with a 3.3V microcontroller? A: Yes, it will. The module's operating voltage range is 3V to 5V, so it's fully compatible with both 5V systems like an Arduino Uno and 3.3V systems like an ESP32 or Raspberry Pi.. Q: What's the process for setting the over-current protection level? A: There's a small potentiometer on the board that you turn to set the trip point. We provide a formula to calculate the output voltage that corresponds to your desired current limit, making it straightforward to configure.. Q: Why is a Hall effect sensor used for this kind of current measurement? A: Using a Hall effect sensor allows the module to measure high DC currents without any direct electrical connection to the main circuit, which provides isolation. This method also gives a very fast response, making it suitable for detecting short circuits or over-current events almost instantly..