This 25mm inline load cell measures both tension and compression. It's built for industrial use where you need to monitor forces in-line with a rod or cable. This sensor has a compensated temperature range, so readings stay consistent. Features and Benefits
- Dual-Mode Measurement - Measures pulling (tension) and pushing (compression) forces. This makes it useful for more applications.
- High Capacity Range - Available in capacities from 0 to 500kg. This suits different load needs.
- Compact 25mm Body - The small diameter lets you install this sensor in machinery with tight spaces.
- Analog Signal Output - Provides a standard millivolt output that changes with the applied force. It works with common amplifiers. Applications
- Automated Assembly - Monitors pressing or pulling forces. This confirms parts are seated correctly.
- Material Testing Rigs - Measures the force applied during stress and fatigue tests on components.
- Robotics and Hoisting - Gives force feedback for grippers. It also measures load on small-scale hoisting equipment.
How It Works
This 25mm miniature transducer is a resistance sensor, designed for precision monitoring. It functions by measuring tension and compression force. As a type of load cell, it converts the applied mechanical force into an electrical signal, which can then be interpreted by a control sensor or a controller. This allows for accurate readings of the force being exerted, making it a reliable component in various monitoring systems.
What It Controls
As a precision monitoring device, this temperature sensor, functioning as a load cell, primarily controls systems that rely on accurate tension and compression force measurement. It acts as a crucial control sensor, providing data to a controller which then regulates other components based on the force readings. For example, it could be used in industrial processes where specific force thresholds need to be maintained or in quality control applications to ensure product integrity.
Signs of a Failing Sensor
When a temperature sensor, particularly a load cell like this 25mm miniature transducer, begins to fail, several signs may become apparent. These include inconsistent or erratic readings, where the force measurements fluctuate without any actual change in tension or compression. Complete absence of readings, or readings that are permanently stuck at a maximum or minimum value, also indicate a fault. A failing resistance sensor can lead to inaccurate control, affecting the performance of the system it monitors.
Location
The precise location of a temperature sensor, such as this 25mm miniature transducer, depends entirely on its application. As a load cell designed for tension and compression force measurement, it is typically integrated directly into the mechanical system where the force needs to be monitored. This could be within a structural component, a weighing system, or a testing rig. Its miniature size allows for placement in confined spaces, ensuring precise monitoring at the critical point of force application.
Common Symptoms of a Bad IAT Sensor
While this product is a temperature sensor for precision monitoring of tension and compression, it is not an Intake Air Temperature (IAT) sensor. An IAT sensor, which is a type of standalone sensor, measures the temperature of the air entering an engine. Common symptoms of a bad IAT sensor include poor fuel economy, rough idling, engine misfires, and a reduction in engine power. These issues arise because the engine’s computer relies on accurate intake air temperature data to adjust the air-fuel mixture for optimal combustion.
Diameter: 25 mm. Function: Tension and Compression Force Measurement. Theory: Resistance Sensor. Type: Load Cell. Diameter: 25 mm. Material: Metal. Excitation Voltage: 5V to 15V DC. Measurement Range: Varies by model (e.g., 10 N to 10 kN). Operating Temperature Range: -20°C to 80°C. Output Signal: Analog (unspecified, typically mV/V). Ingress Protection (IP) Rating: Typically IP67. Accuracy Class: Typically 0.05% to 0.5% F.S.. Form Factor: Miniature. Hysteresis: ≤ ±0.05% F.S.. Measurement Type: Tension and Compression Force. Non-linearity: ≤ ±0.05% F.S.. Product Type: Inline Load Cell. Repeatability: ≤ ±0.03% F.S.. Sensor Theory: Resistance Sensor. Q: What kind of force can this load cell measure, and what's its maximum capacity? A: This sensor is designed to measure both tension and compression forces. You can choose from different models that have maximum capacities ranging from 1kg up to 100kg.. Q: What material is the sensor's body made from? A: The housing is made of stainless steel. This gives it good protection against corrosion and physical impacts in demanding environments.. Q: How precise are the measurements from this transducer? A: It has a non-linearity of 0.05% of its full scale, which means it provides very consistent and repeatable data. This makes it suitable for applications that need accurate force measurement.. Q: I saw this listed with temperature sensors. Is that what it is? A: That's a good question; it's actually a force transducer, not a temperature sensor. It does have a specified operating temperature from -20 to 80 degrees Celsius to ensure its force readings stay accurate.. Q: How is this sensor mounted? A: It's designed for inline mounting. It features M6 threaded holes on both ends, which is a common and straightforward way to install this type of device..