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Rotary Hammer Drills, SDS-Plus and SDS-Max

Author: James Whitfield, Equipment Desk5 min read
Updated

A rotary hammer drills concrete by driving the bit with a piston and an air cushion while it turns, which is why it cuts where an ordinary hammer drill only rattles. Choose it by shank: SDS-Plus covers holes up to roughly 30 mm and is the general trade size, SDS-Max takes over above that and for light breaking.

4 products from £52.99 to £320.99

Why a rotary hammer is not a hammer drill

A percussion or hammer drill makes its blow by grinding two ridged plates together as the chuck turns, which produces a fast, shallow vibration. It will get through a wall to hang a shelf. A rotary hammer instead drives a piston against a sealed air cushion, and that cushion drives the striker into the end of the bit, so each blow carries real energy measured in joules.

The practical difference is enormous and it is not subtle. On reinforced concrete a hammer drill will polish a shallow hole and burn the bit while the operator leans on it. A rotary hammer of modest size cuts steadily under its own weight. If the work includes concrete rather than brick, this is the tool, and the joules figure is what to compare.

SDS-Plus against SDS-Max

SDS stands for the German for insert, twist, stays, and it describes a shank that drops in and locks without a chuck key. SDS-Plus has a 10 mm shank with two open grooves that drive the rotation and two closed slots that the locking balls sit in, so the bit is held but free to move back and forth under the hammer action. That freedom is the point: the bit must be able to travel for the piston to strike it.

SDS-Max is the larger standard, an 18 mm shank for heavier machines. The two are not interchangeable and no adaptor makes a heavy machine safe with a light bit. Buy the machine for the hole size you actually drill most often rather than the largest you might ever need, because an SDS-Max machine is a tiring tool to hold up all day for 10 mm anchor holes.

Which shank for which work
ShankShank sizePractical hole rangeTypical use
SDS-Plus10 mmUp to about 30 mmAnchors, fixings, conduit, first fix, light chiselling
SDS-Max18 mmAbout 30 mm and aboveLarge cores, through-holes, sustained breaking
SDS-Top14 mmBetween the twoUncommon, check bit availability before buying

Three modes and when to use each

Most rotary hammers offer rotation only, rotation with hammer, and hammer only. Rotation only is for drilling wood or steel with a chuck adaptor, and is the mode people forget exists. Rotation with hammer is the concrete setting. Hammer only locks the rotation so the tool takes a chisel and becomes a light breaker, which is genuinely useful for tile, render and small chasing jobs.

Use rotation only for anything that is not masonry. Running the hammer action in a hole that is already cut, or in soft block, achieves nothing except widening the hole and shortening the life of the bit and the machine. A variable-speed trigger and a clutch that releases when the bit binds are the two features worth insisting on.

Corded or cordless, and brushless motors

Cordless rotary hammers have become genuinely capable, and for first fix, anchor holes and working off a ladder the absence of a lead is worth a great deal. The trade-off is runtime under sustained load and the cost of batteries, so the honest question is how many holes get drilled in a stretch rather than whether the tool is powerful enough.

Brushless motors matter more here than on lighter tools. There are no brushes to wear, the motor runs cooler under the stalling loads that concrete produces, and more of the battery reaches the bit. On a machine that is worked hard the difference shows up as runtime and service life rather than as raw speed.

James Whitfield, Equipment Desk editor at Compel GroupJames WhitfieldEquipment Desk

James edits the machine and equipment buying guides. The specifications on these pages are the declared figures from the live listings we hold, with a note wherever a number comes from a published standard instead. Pages are re-checked as the catalogue changes.

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Rotary Hammer Drills, SDS-Plus and SDS-Max questions

What is the difference between a hammer drill and a rotary hammer?
A hammer drill makes a fast shallow vibration by grinding ridged plates together. A rotary hammer drives a piston against an air cushion, delivering real impact energy in joules. On concrete the rotary hammer cuts while the hammer drill polishes the hole.
What does SDS stand for?
It is from the German for insert, twist, stays. The shank drops in and locks without a chuck key, and crucially the bit can still slide back and forth so the piston can strike it. SDS-Plus is 10 mm, SDS-Max is 18 mm.
Can I use an SDS-Plus bit in an SDS-Max machine?
No, and adaptors do not make it sensible. The shanks are different sizes and a heavy machine will destroy a light bit. Choose the machine for the hole size you drill most, not the largest you might ever need.
What size rotary hammer do I need?
SDS-Plus handles almost all trade work up to about 30 mm: anchors, fixings and conduit. Move to SDS-Max only for larger holes, deep cores or sustained breaking, because it is a much heavier tool to hold all day.
Is a brushless rotary hammer worth the extra?
On a tool that gets worked hard, yes. There are no brushes to wear, the motor runs cooler under the stalling loads concrete produces, and more of the battery reaches the bit. The gain shows as runtime and service life rather than raw speed.

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