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Compel Groupgroup

Hydraulic Hose

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A hydraulic hose is designed to transfer hydraulic fluid under pressure within machinery and industrial systems. These components are fundamental for fluid power applications, enabling the operation of everything from manufacturing equipment to heavy-duty vehicle systems. Compel serves trade and industry professionals who require reliable parts for maintenance, repair, and operational continuity. Our selection focuses on specific components for fluid transfer and system maintenance.

We supply industrial hydraulic hose components, including fittings and plugs, for targeted applications. Whether you are servicing an automotive brake system or connecting water and gas lines, our products provide dependable performance. Compel is your source for specialized fluid power components that meet the demands of professional work environments.

Material Selection for Hose and Fittings

The material of your hydraulic hose and fittings determines its compatibility with fluids, its pressure rating, and its service life. For fittings, 304 stainless steel offers excellent resistance to corrosion, making it suitable for water, gas, and other demanding environments. Plastic hoses provide flexibility and are often used in lower-pressure water transfer applications.

When selecting a high pressure hydraulic hose, consider common industrial materials like reinforced rubber and thermoplastic. A rubber hydraulic hose is durable and handles high pressures and temperatures well. A thermoplastic hydraulic hose is lightweight and has a smaller outside diameter. Always verify that the hose and fitting materials are compatible with your system's hydraulic fluid.

Matching Pressure Requirements to Your Application

Every hydraulic system operates at a specific pressure. Your chosen hose must have a maximum working pressure that exceeds the system's normal operating pressure, including any potential surges. Automotive brake systems, for example, experience very high pressure spikes and require hoses built for that specific duty.

Always check the product datasheet for the specific pressure rating. Using a hose below the required pressure rating can lead to catastrophic failure, equipment damage, and serious safety hazards. For any industrial hydraulic hose, confirm both the working pressure and the burst pressure rating.

Ensuring Correct Connections for Hydraulic Hose Assemblies

A hydraulic hose is only as strong as its connections. Hydraulic hose assemblies consist of the hose and the attached fittings that connect it to the system. It is vital that the fittings are correctly matched to the hose type and size. Common connection types include flanges and threaded ends.

When performing maintenance, having the right tools, such as hose plug sets, is important for blocking off lines and preventing fluid loss or contamination. For fittings, details like the head code, such as a hexagon shape, determine the tool required for installation. Some components carry certifications like a CE mark; check the product listing to confirm its applicability to your use case.

Buying guide

Choosing Hydraulic Hose

When should I choose stainless steel for hydraulic fittings?
Use 304 stainless steel fittings for applications requiring high corrosion resistance. They are well-suited for systems transferring water, gas, or other potentially corrosive fluids. This material ensures a durable, leak-free connection in challenging industrial or outdoor environments.
How do I determine the correct hose diameter for my system?
The correct hose diameter is determined by the required fluid flow rate. A hose with a smaller inside diameter (ID) than required will cause high fluid velocity, leading to heat and pressure drops. Always consult the equipment manufacturer's specifications for the recommended hose ID.
What is the difference between a standard hydraulic hose and one for a brake line?
A brake hose is a specialized type of hydraulic hose designed to be compatible with brake fluid and withstand the high pressures of a vehicle's braking system. Standard industrial hydraulic hoses are designed for other fluids, like mineral or synthetic oils, and may not be safe or compatible for automotive brake applications.
What are the main safety risks with a high pressure hydraulic hose?
The primary risks are hose bursts and pinhole leaks. A burst can cause violent whipping of the hose and spray hot fluid. Pinhole leaks can inject hydraulic fluid through the skin, causing severe injury. Always use a hose rated for your system's pressure and inspect assemblies regularly for damage.
Can I use a flexible plastic hose for an industrial hydraulic application?
Most flexible plastic hoses are intended for low-pressure fluid transfer, such as water for washing applications. For industrial hydraulic systems that operate at high pressure, you must use a properly rated rubber or thermoplastic hydraulic hose designed for that purpose.